Custom Mailer Boxes

At Insta Custom Packaging, we create long lasting Custom Mailer Boxes that combine protection, fashion, and logo impact. Made from strong, green corrugated or cardstock materials, our mailer bins are best for e-commerce transport, subscription services, promotional kits, and retail packaging. Designed for clean meeting and secure closure, they hold merchandise safe throughout transit whilst supplying a top class unboxing enjoy. With complete customization—sizes, colors, printing, and finishes—you can exhibit your emblem’s identity and go away a lasting influence on customers. Proudly made inside the USA, our custom mailer boxes supply both functionality and visual appeal, making each delivery stand out.

Know How Much Your Custom Box Printing Will Cost.

Share your specs below for a quick quote. Insta Custom Packaging helps you choose materials, finalize designs, and deliver custom printed boxes—whether you need 100 or 100,000.

    Custom Boxes with Exclusive Benefits

    process-one-shape-2

    Free Design & Support

    Free Design Service for Custom Packaging

    Free Consultancy

    Get Free Packaging Tips from Industry Experts

    Fast & Free Shipping

    We Ship Free to Your Doorstep – USA & Canada

    Competitive Price Plans

    Affordable Rates for Quality Packaging Solutions

    We create an environment that’s beyond your imagination

    Order Custom Boxes & Bags in 3 Simple Steps

    We help you launch faster with a quick quote, free die-line templates, artwork assistance, and pre-production mockups to ensure your packaging is perfect before it hits production. Once you approve the final design, your order is processed within 10–12 business days. In a hurry? Rush production services are available to meet tighter deadlines without compromising quality or accuracy.

    Get a Quick Price Quote

    Submit details online or email us your box needs—our team is ready to assist. sale@instacustompackaging.com

    Artwork Finalization

    Share your artwork files for printing. We offer free die-line templates and free design support if needed.

    Invoice Payment & Approval

    Approve your final file and pay—your custom packaging will be printed and shipped free across USA & Canada.

    Customized Packaging Solutions for Businesses of All Sizes

    Thousands of businesses across North America trust Insta Custom Packaging for more than just custom boxes — they count on us for complete packaging solutions. From expert guidance and structural support to quick quotes and ready-to-print artwork assistance, we’re with you every step of the way. Our production is fast, reliable, and consistent, ensuring your packaging performs as well as it looks. Whether you’re in cosmetics, food, electronics, or gifting, our custom boxes are built for real-world use — delivering on quality, branding, and sustainability to help your products stand out and succeed.

    Custom Mailer Boxes – Strong, Stylish & Ready for Shipping Success

    In today’s e-commerce and subscription-driven world, packaging is more than security — this is part of the customer experience. In Insta Custom Packaging, we are experts in the custom Meller box that are stylish as stylish, designed to meet the delivery position by increasing the image of your brand.

    Perfect for online ordering, promotional sets, gift box or monthly subscription, our Meller boxes are tailor made in the USA to match your product, your business and your customers expectations.

    What Are Custom Mailer Boxes?

    Custom Meller Box self-locking, folding boxes are mainly designed for shipping and unboxing. They are made of corrugated cardboard or craft materials, and provide excellent protection for products during delivery. But beyond the feature, the Meller box also offers a powerful brand option with custom printing, finishes and posts, which impress the recipients properly at the door.

    Whether you want minimal Eco-style or bold, fully colored branding, our Meller boxes are perfect for your needs.

    Why Choose Mailer Boxes from Insta Custom Packaging?

    We do not believe in a one-size-fits-all approach. Each business has unique packaging goals — and we help you reach them with reliable, attractive and affordable Meller Box solutions.

    Why USA’s businesses rely on our Custom Meller Box:

    • Protective and durable: Made with a strong wave tray to handle mail handling and keep your products safe.
    • Easy to collect: Smart dye-cut design that is fast to assemble, saving time in satiety.
    • Custom size and style: Designed for exact dimensions of your product to avoid extra space or material.
    • Environmentally friendly alternatives: Craftsman-made of recycled materials and recyclable completely after use.
    • Bold brand options: To maximize the unboxing experience, add logo, color, tagline or impression on the inside.

    Benefits of Custom Mailer Boxes

    1. Safe distribution
      Our Meller boxes keep products secure from stock to doorstep, reducing returns and damage.
    2. Premium Unboxing Experience
      Design your boxes inside and out to make your packaging part of the customer experience — promoting loyalty and shareable brand moments.
    3. Cost-effective shipping
      Light but strong, Meller boxes reduce weight and can be adapted to avoid volumetric shipping fees.
    4. Great for branding
      Meller boxes are like mobile billboards — your logo and colors are the first thing your customer sees at delivery.
    5. Versatility
      Use Meller boxes for retail, membership, sample sets, influencer PR boxes or product launches.

    Available Styles

    We produce different Meller boxes that fit your brand and product requirements:

    • Standard Roll-end Tuck-Top — A safe and strong style, perfect for most shipping needs.
    • Roll and Front-Tuck — With the front lock tab for extra safety and a clean look.
    • Self-locked dye-cut boxes — Ideal for products ranging from medium to lightweight.
    • Craft Mellers — Minimal, rustic-looking, made with recycled material.

    Custom inserts (foam, cardboard or craft) and tissue wrapping can also be added to enhance presentation and protection.

    Perfect For:

    • E-commerce Orders & Retail Packaging
    • Subscription Boxes
    • Cosmetics, Apparel & Electronics
    • Small Business Shipping
    • Gift Boxes & PR Packages
    • Promotional Campaigns

    Made in the USA. Designed for Impact.

    As a reliable packaging partner located in the USA, Insta Custom Packaging delivers speed, flexibility and expert support. Whether you are a small online store or an established brand, our Meller boxes are designed to fit your vision and your logistics — with low lead times, no minimum order limits and design help from beginning to end.

    We continuously serve businesses throughout the USA with quality and environmentally conscious production practices.

    Your brand is more worthy than a regular box

    Stand out in the customer’s mailbox with bold, protective and beautiful custom Meller boxes. Contact Insta Custom Packaging today for a free quote or design consultation — and discover the difference professional packaging can make.

    Matte Lamination

    Premium matte coating that enhances brand elegance

    Soft Touch Coating

    Add a smooth, matte texture with
    soft touch coating

    Metallic Coating

    Premium metallic layer for standout shelf presence

    UV Coating

    High-gloss UV coating for vibrant, eye-catching shine

    AQ Coating

    Water-based AQ coating for smooth, eco-friendly shine

    Pearlescent Coating

    Elegant shimmer with soft pearlescent surface glow

    Gloss Lamination

    Gloss coating adds shine and protection to your boxes

    Varnish

    Smooth varnish adds subtle shine and surface protection

    Soft Touch Lamination

    Luxury soft-touch layer for high-end brand appeal

    Custom Structure

    Custom structural designs for upscale product boxes

    Custom Ribbons

    Stylish ribbon options to match your brand and product theme

    Custom Inserts

    Custom inserts for protection and
    premium display

    Unlimited Paper Options

    Wide range of paper stocks for premium presentation

    Unlimited Accessories

    Accessory options to match your product and elevate the unboxing

    Foil Stamping

    Add shine with premium foil stamping

    Window Cut-Out

    Window Cut-Out Let customers preview products through elegant cut-out windows

    Embossing Debossing

    Highlight design with fine embossing

    Window Patching

    Window Patching
    Show off your product through sleek, die-cut window patch designs

    Spot UV Spot Gloss

    Shine selected areas with Spot UV

    What Our Clients Say

    At Insta Custom Packaging, customer satisfaction is at the heart of everything we do. Our clients come from diverse industries, but they all trust us for quality, reliability, and creative custom packaging solutions. Read what some of our happy clients have to say about their experience working with us.

    Your Top Questions, Clearly Answered

    How do I order custom boxes?
    To order custom boxes, fill out the quotation form. Let us know the material and finishing options you'd like for your boxes.
    How do I know if my artwork is printable?
    Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
    What factors affect my pricing?
    Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
    Are mailer boxes safe for shipping?
    Yes. You can request a 3D mockup or 2D proof of your box from our design support team. Once you approve the digital proof, we will start the manufacturing process.
    Will I receive any proof for my custom boxes?
    Yes, absolutely! Mailer boxes are made of corrugated cardboard and come in two different thicknesses (E-flute 1/16" and B-flute 1/8") to suit your product type. Both options are perfect for shipping.

    Description

    Custom Mailer Boxes – Strong, Stylish & Ready for Shipping Success

    In today’s e-commerce and subscription-driven world, packaging is more than security — this is part of the customer experience. In Insta Custom Packaging, we are experts in the custom Meller box that are stylish as stylish, designed to meet the delivery position by increasing the image of your brand.

    Perfect for online ordering, promotional sets, gift box or monthly subscription, our Meller boxes are tailor made in the USA to match your product, your business and your customers expectations.

    What Are Custom Mailer Boxes?

    Custom Meller Box self-locking, folding boxes are mainly designed for shipping and unboxing. They are made of corrugated cardboard or craft materials, and provide excellent protection for products during delivery. But beyond the feature, the Meller box also offers a powerful brand option with custom printing, finishes and posts, which impress the recipients properly at the door.

    Whether you want minimal Eco-style or bold, fully colored branding, our Meller boxes are perfect for your needs.

    Why Choose Mailer Boxes from Insta Custom Packaging?

    We do not believe in a one-size-fits-all approach. Each business has unique packaging goals — and we help you reach them with reliable, attractive and affordable Meller Box solutions.

    Why USA’s businesses rely on our Custom Meller Box:

    Benefits of Custom Mailer Boxes

    1. Safe distribution
      Our Meller boxes keep products secure from stock to doorstep, reducing returns and damage.
    2. Premium Unboxing Experience
      Design your boxes inside and out to make your packaging part of the customer experience — promoting loyalty and shareable brand moments.
    3. Cost-effective shipping
      Light but strong, Meller boxes reduce weight and can be adapted to avoid volumetric shipping fees.
    4. Great for branding
      Meller boxes are like mobile billboards — your logo and colors are the first thing your customer sees at delivery.
    5. Versatility
      Use Meller boxes for retail, membership, sample sets, influencer PR boxes or product launches.

    Available Styles

    We produce different Meller boxes that fit your brand and product requirements:

    Custom inserts (foam, cardboard or craft) and tissue wrapping can also be added to enhance presentation and protection.

    Perfect For:

    Made in the USA. Designed for Impact.

    As a reliable packaging partner located in the USA, Insta Custom Packaging delivers speed, flexibility and expert support. Whether you are a small online store or an established brand, our Meller boxes are designed to fit your vision and your logistics — with low lead times, no minimum order limits and design help from beginning to end.

    We continuously serve businesses throughout the USA with quality and environmentally conscious production practices.

    Your brand is more worthy than a regular box

    Stand out in the customer’s mailbox with bold, protective and beautiful custom Meller boxes. Contact Insta Custom Packaging today for a free quote or design consultation — and discover the difference professional packaging can make.